Plastic injection tooling with ABS/PC material for Tool box
Product Quick detail:
1. Cavity: single cavity mold
2. Molding Material: ABS/PC
3. Mold type: serial mold
4. Mold style: big size mold
5. Mold base standard: Hasco
6. Runner system: hot runner
7. Delivery terms: FOB
8. Mold life: 500K Shots
9. Mold status: Insert mold
10. Cavity steel: LKM738H+Nitriding
Product specification:
- Hot runner brand: Synventive
- Gate style: hot runner with Valve gate on the part
- Ejection: ejector pins and sleeve
- Mold unit: Metric tools
- Surface finish: normal polishing
- Combining Moldflow analysis to optimize design
- Combining DFM report to optimize design
- Mold structure is safty and stable
- Mold have sufficient air venting
- Mold have sufficient cooling line
- Mold produce the Part no defective, such like sink mark, bur mark,
flow mark, flush etc
- Scientific trial out to find optimum injection parameter
- Every procedure follow ISO9001 strictly
- Before tool shipped out no any sigle open opint
- We will make the lifter and (inner) slider in these undercut
position.
Product advantage:
- Mold match customer injection machine
- Mold is desgined follow customer standard
- Mold is bulit with safest operation when production
- Mold is in guarantee all over the word
- 3 Parters in different area can deal it, in Mexico,Czech and Spain
can provide after-serivice on the overseas.
- Tool have been testing and pass the CPK.
- Tool have been bulit in High Quality and short lead time with best
engineering service
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Issue Solution example
Weld Lines
Description: Weld lines are actually more like a plane than a line that
appears in a part where molten plastics meet each other as they
flow from two different parts of the mold.
Causes: Weld lines are caused by the inadequate bonding of two or more
flow fronts when there is partial solidification of the molten
plastic.
Remedies:
- Raise the temperature of the mold or molten plastic.
- Increase the injection speed.
- Adjust the design for the flow pattern to be a single source flow.
- Switch to a less viscous plastic or one with a lower melting
temperature
Short Shot
Description: As the term implies, short shots can be described as a situation
where a molding shot falls short. This means that the molten
plastic for some reason does not fully occupy the mold cavity or
cavities, resulting in a portion where there is no plastic. The
finished product becomes deficient because it is incomplete.
Causes: Short shots can be caused by a number of things. Incorrect
calibration of the shot or plasticizing capacities can result in
the plastic material being inadequate to fill the cavities. If the
plastic is too viscous, it may solidify before fully occupying all
the cavities and result in a short shot. Inadequate degassing or
gas venting techniques can also result in short shots because air
is trapped and has no way to escape; plastic material cannot occupy
the space that air or gas is already occupying.
Remedies:
- Select a less viscous plastic with higher flowability. This plastic
will fill the hardest-to-reach cavities.
- Increase mold or melt temperature so as to increase flowability.
- Account for gas generation by designing the mold so that gas is not
trapped within the mold and is properly vented.
- Increase the material feed in the molding machine or switch to a
machine that has a higher material feed in the event that the
maximum material feed has been reached.
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| Mould Base | LKM, DME, HASCO etc ; |
| Cavity Material | 1.2738,1.2343, 1.2344, S7, H13, P20HH, GS738H, LKM738H, 718, 8407,
S136, Calmax 635 NAK80, |
| SKD-61,NIMAX, 45#, 50#, Aluminum for prototype mold etc. |
| Steel Hardness | 20-60HRC |
| Treatment | Pre-Harden, Nitride, Heat treatment, Quenching |
| Cavity | Single-cavity / Multi-cavity |
| Runner | Cold runner or Hot runner :YUDO/ HUSKY/MOLD-MASTER/SYNVENTIRE/INCO/
MASTIP/ HASCO/ DME |
| Gate | Submarine gate, tunnel gate, side/edge gate, direct gate, pin point
gate, sprue gate, diaphragm gate, fan gate, cashew gate, hook gate,
hot tip, hot drop, valve gate etc. |
| Plastic material for parts | PS, PA, POM, ABS, PP, PET, PC, PE, HDPE, PA66+GF, PVC, TPE, TPU,
TPV etc |
| Mould Life | 5000 - 200 0000shots |
| Design Software | UG, CAD, PRO-E, Solid Works etc, |
| Process | CNC, high speed carve, EDM ,wiring-cutting, drill, polish etc |
| Certification | ISO9001:2000 ,ISO14001:2004,TS16949 |
| Lead Time | 10-30 work days depends on the structure and size of products |
| Package | Wooden Case Package or according to customer requirement |
| Price Term | EX Works, FOB Shenzhen, FOB Hong Kong, CFR, CIF, DDU, DDP |
| Payment | T/T, L/C,Western Union , |
GOM could provide a full turnkey solution for customers bespoke
plastic injection moulding needs inclusive of design, development,
mould tooling, production and post moulding support for Automotive, consumer electronic,Home appiance , Toys and Games, Communication industries and etc. |
| OEM & ODM orders are welcome. |
Our Main Services:
1. Plastic molds:
Hot runner mold, precision mold, over mold, two-shot mold,
unscrewing mold, multi-cavity mold, IML/IMI mold, Stack mold,
Die-casting mold, etc.
90% molds exported to North America, South American, Europe and
Australia.
2. Injection Molding:
We have rich experience in molding various engineering grade
resins:
ABS, PC, PC+GF, PC/ABS, PBT, PA6+GF, PA66+GF, PPS, PU, PP, PE, TPE,
TPU, LCP, Ultem, etc.
3. One Stop Services
Based on our strong engineering capability,GOM provide a full turnkey solution for customers bespoke plastic
injection moulding needs inclusive of design, development, mould
tooling, production and post moulding support.
• 3D Scanning
• Prototype
• Painting
• Pad-printing
• Silk-Screen Printing
• Hot Stamping
• Plating
• Color Match
• Ultrasonic Welding
• Automation
• Production Line Assembly
• Precision Metal Parts
• Die casting Parts
